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Manufacturing Engineer

Job Posted: 14 days ago

  • Salary: £ 65,000/Annum

    Job Type: Permanent

  • Location: Worthing, West Sussex

Expire in: 13 days

Job Description

Manufacturing Engineer with a strong background in injection moulding to lead production, tooling management, and continuous improvement initiatives. This role requires hands-on technical expertise in moulding processes, tooling maintenance, lean manufacturing, and production efficiency. The successful candidate will work closely with cross-functional teams to drive operational excellence and ensure high-quality manufacturing standards. Key Responsibilities: Manufacturing & Production Management * Oversee day-to-day operations of the moulding production team, ensuring efficiency and productivity. * Lead and develop the team, handling training, performance management, and health & safety compliance. * Work closely with senior management to execute mouldshop improvement plans and optimize production flow. * Identify and resolve process bottlenecks, implementing solutions to enhance manufacturing efficiency. * Champion lean manufacturing techniques (5S, Kaizen, waste reduction) to drive continuous improvement. Tooling & Process Optimization * Manage mould tooling maintenance, servicing, and repairs, ensuring minimal downtime. * Liaise with external tooling suppliers for new tools, modifications, and repairs. * Implement Design for Manufacturability (DFM) principles to optimize tooling and component design. * Ensure timely delivery of tools, coordinating with suppliers and internal stakeholders. * Improve cycle times, machine settings, and process parameters to achieve consistent quality and efficiency. Quality & Compliance * Ensure all production processes meet ISO 9001 and other relevant standards. * Work closely with the Quality and Health & Safety teams to maintain compliance with industry regulations. * Monitor and reduce scrap rates, defects, and process variability through structured problem-solving techniques. * Support environmental sustainability targets and waste reduction programs. Project Management & Continuous Improvement * Lead and support new product introduction (NPI) projects, working on tooling design, validation, and trials. * Implement automation and process improvements to increase manufacturing efficiency. * Drive cost-saving initiatives without compromising product quality. * Ensure production deadlines are met while maintaining flexibility for urgent customer demands. Customer & Supplier Relations * Act as the primary technical contact for customer tooling inquiries and technical discussions. * Manage tooling and production expectations with customers and internal stakeholders. * Travel to customer sites when necessary to support project requirements and resolve issues. Qualifications & Skills: Education & Experience: * Degree or time-served experience in Manufacturing Engineering, Mechanical Engineering, Toolmaking, or related field. * Minimum 5 years of experience in injection moulding tooling management and/or manufacturing engineering. * Proven leadership experience within an injection moulding or plastics manufacturing environment. Technical Skills: * Strong expertise in injection mould tooling, toolmaking, and plastics processing. * Proficiency in CAD software for tooling design and analysis. * Knowledge of robotics, automation, and lean manufacturing techniques (5S, Six Sigma, Kaizen). * Hands-on experience with troubleshooting moulding defects and optimizing cycle times. * Familiarity with PLC-controlled machinery and industrial automation is an advantage

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